This simple broody house and run is made from recycled ‘pallet’
wood. It can be made by anyone with limited woodworking skills.
The are no special tools or power tools required. There are
barely any ‘bought out’ items required so it can
be produced on the most limited of budgets.
Step One: Pallets
1) The pallet should look
something like this. There are six top boards, three joists
and three bottom boards. Thickness of the boards can vary
from 16mm to 24mm
2) The pallet is held together
with ‘annular nails. Use whatever tools you need to
get the pallet apart such as hammers, chisels, crow bars etc
3) De- nail every board and
joist and save all of the nails. They can be used in the build
Step Two: Building the floor
1)
Lay one of the joist onto a firm surface
2) Take a full board and nail
in position flush and square to the joist. Use two or three
nails
3) De- nail every board and
joist and save all of the nails. They can be used in the build
4)
Place three further boards onto the joist
5) Use coins as spacers to
provide a slight expansion gap
6) Nail each board in position
with two or three nails
7) Work out the cutting length
based on four times the board width minus two times the board
thickness eg (10x 4) – (2.5 x 2) = 35
8) Mark your cutting length
on the first and last board and the draw on a cutting line
with a pencil and straight edge
9) Place a joist under the
boards in flush with the cutting line Nail boards in position.
10) Using a saw, cut off excess
length of boards and joists ‘flush’ to produce
the finished floor
Step Three: Building the house
1) Using the board offcuts
form two ‘L’ shape corner sections by nailing
them together
2) Fix in position with nails
flush to bottom of the floor
3)
Add two full boards to fill the gap between the corners
and nail in position
4) Mark a pencil line to from
the roof slope. 28 cm at the back and 35cm at the front
5) Screw or nail on a temporary
batten to hold the boards for cutting
6)
Using a saw cut off excess boards
7) You can now use the existing corners and side as guides
to pencil mark individual boards for cutting. For the example
to the right, two of the offcuts will already have the correct
angle of slope
8) Cut
enough boards to complete the opposite side
9) Once again
form two ‘L’ shaped corner sections by nailing
them together
10) Nail the two corner sections in position
flush with the bottom of the floor
11) Mark and
cut as many further boards as possible and nail in position
12) This gap will form the door at the front
of the Brooder
13) I have left this gap because I ran out
of boards from the first pallet. However, the board could
be 1cm short at the top for ventilation. Alternatively drill
10mm holes in the back panel at a later stage in the build.
14) Cut two joist to the same width as the
floor. This will correct and tie in the top of the house.Nail
in position close to the roof height..
15) You will probably need to support/back
up the nailing in some way. Here I have used an offcut.
16)
Repeat the operation for the sides with another two cut joists.
They do not have to line up with the front and back
17) The only waste so far from one pallet
can be seen to the left of the picture on the right