1) Prepare
the run ‘End Panel’ by cutting two lengths of
batten equal to the width of the house plus 0.5 cm. These
will be the top and bottom rail
2) Cut two ‘uprights’
to a length that will produce a frame that that goes from
the ground to 1 cm under the front of the roof frame
3) Each corner should be fixed
by two nails. Drill small pilot holes first to save splitting
the wood
4)
Selecting four good battens, cut them to equal lenghths to
obtain the longest run length possible
5) Selecting four good battens,
cut them to equal lenghths to obtain the longest run length
possible
6) Also cut two ’transom
bars’ the same width as the end panel top and bottom
rails. When assembled these will provide the correct spacing
and provide run strength against the house.
7)
Once again, using the house lid as a work bench, screw on
offcuts of board material to produce as many ‘mesh trim’
as possible
8) Cut strips with a hand saw
8 to 10 mm wide
9) The ‘mesh trim’
will be used to keep the run mesh in place by using 20 or
25 mm panel pins instead of a staple gun
10)
Starting from one corner, gently tack the ‘mesh trim’
to hold the mesh in approximate position. Any errors can then
easily be corrected
11) In this example 10 mm wire
netting is used. This would be suitable for ‘Hatching
chicks’ in the Broody House and is easily cut to shape
with ‘Electrical Side Cutters’
12) Continue to work along
the edges cutting the the final strip to size to form a neat
finish
13) The ‘mesh trim’ strips can
now be fully hammered home. This is best done with a heavy
metal object placed underneath. A hammer would be suitable.
If the panel pins are too long they will then be neatly ‘cleated’
over. Add as many panel pins as you think will give a good
hold on the mesh
14) To the outside of the side
panels, pin in place two pieces of ‘mesh trim about 15cm
long. Place them about 10 cm from each end. They need to stand
proud by at least 1cm. These will now from the guides for the
run cover panel.
15) Drill
four ‘pilot’ holes in a side panel and fit up to
the end panel. Either nail for a permanently fixed run or screw
for a collapsible run. Make sure that the top of the run is
flush. Then repeat the operation by fixing the other side panel
to the end panel.
16) Fix the bottom ‘transom
bar’ in position with two nails or screws through pilot
holes. Position it so that it is 2.5 cm from the end of the
run. This then forms the amount of ‘engagement’
with the House
17) Fix the bottom ‘transom bar’
in position with two nails or screws through pilot holes.
Position it so that it is 2.5 cm from the end of the run.
This then forms the amount of ‘engagement’ with
the House
18) If you have done everything
correctly there should be a snug fit on the sides of the run
to the sides of the house. The top ‘transom bar’
should be below the roof level and the bottom ‘transom
bar’ should fit neatly under the door. If required make
‘fit up adjustments’ as necessary.
19) There should be no real need to fix
the run to the house as it is unlikely that bantams can exert
enough force to part them. If in doubt fix in place with screws.
20) Using the previous techniques.
Make a run cover panel with a width that is approximately
5mm less than the new overall width of the assembled run.
This will allow it to slide easily and be supported by the
run. Make it long enough to match the length from the roof
joist to the end of the run.
21) As this is the biggest run panel you
might like to add an optional ‘centre strut’ for
further strength
22) The run
cover panel should slide to just about halfway without falling
off. This allows enough room at the house end for servicing,
feeding and shutting the door etc.
Step Seven: The Seals
1)
Acrylic ‘frame sealant’ is easier to
work with and cheaper than Silicone
2) You may find decorators
filling knives useful and an old ‘wet’ cloth is
essential for wiping hands and tools
3) First work on the underside
of the roof. Run a thin bead of sealant along each and every
joint. Also apply some sealant to any nail holes and wood
knots. Work the sealant in with a filling knife or finger.
4) Using the wet cloth, rub
lightly over the sealant in small circular motions ensuring
that you do not remove too much sealant. This will improve
the finish and flatten out the sealant and forming a wider
‘skin’ on the seal. The seal will then be barely
seen when painted.
5) Repeat the sealant operation
on the top of the lid and then around each side of the house
in turn.
6) Wait for the sealant to
form skin. You can now paint the unit with either fence paint
or any left over ‘external’ paint that you may
have available.